Each nhs dock leveler unit and control panel has been factory prewired and tested to ensure satisfactory operation. Mechanical dock levelers models cm, wl and ws with hydracam lip extension users manual installation, operations, maintenance and parts part no. As with all quality equipment, keep the dock leveler in good operating. Handle is attached to mount plate for shipping purposes only. In general, pit mount dock levelers are safer, have a higher capacity and can handle a wider range of truck platform heights.
Individual model numbers and serial numbers must be fi lled out by the user for future reference this manual is an important document it shall be kept with the machine or located where readily available to. If dock leveler is not operating normally, discontinue use. Read and understand the owners manual before using or servicing the leveler. When autoplay is enabled, a suggested video will automatically play next. Request maintenance personnel to inspect and contact your local. They are operated either manually, via a simple pull chain, or hydraulically, most common with an electric pump driving a piston to lift the plate. Mechanical dock leveler comes standard with a 16 hinged lip with hydra lip assist, operating range toe guards, and dock bumpers. Acting as the bridge between your facility and the bed of a docked vehicle.
Never attempt to work under the dock leveler without properly securing the front and center sections. If dock leveler fails to operate as outlined in the accompanying manuals operating instructions, refer to the troubleshooting section. Mcguire technical services can provide planned maintenance specifications, spare parts recommendations, part number breakdowns, warranty and return authorization, and hydraulic. Beacon world class manual edge of dock 8004547159 youtube. Do not operate the dock bridge when anyone is in front of it. Dock leveler accessory operation electric hand pump. With lodock in position, drill 916 pilot hole over existing holes at rear of ramp. The most common warehouse accidents involve forklifts and manual. Mechanical operation, poweramp manufactures premium loading dock equipment for any warehouse or distribution center, including dock levelers, truck restraints, dock bumpers and more. Dock leveler accessory operation electric hand pump mechanical width in. Dlm, dock leveler, dock levelers, loading dock leveler, manual dock leveler, manual dock levelers, pit mount dock leveler, pit mount dock levelers, pit mounted dock leveler, and pit mounted dock. Mechanical dock leveler springlift assist positioning copperloy.
Ensure economical and reliable basic docking operations with a assa abloy manual dock leveler. Tech service phone hours are monday through friday from 8am4. Loading dock leveler and plate repair when you need a loading dock leveler repaired, you want it done quickly because down time impacts your profitability. Kelley 4front entrematic afx airpowered dock leveler. Some of the spare parts youll see here are parts for our eods like lower pin brackets, bushings, bumpers, pins and more. Mechanical loading dock levelers and equipment poweramp. Pitbull safetyloc sl60 serco loading dock solutions. Eliminates need for dock personnel to leave the dock area and provides in excess of 45,000 lbs.
Walk the dock down onto the truck bed, and begin loading unloading. Loading dock levelers sometimes referred to as dock plates or dock. These mechanical dock leveler is pull chain manually activated. If you do feel confident working on levelers, and if you remember only one thing from this video, it is this. The owner shall see that all nameplates caution and instruction markings or labels are in place and legible and that the appropriate operating and maintenance manuals. How mechanical dock levelers work ddm garage doors. Make certain that the leveler is straight and plumb shim as necessary. The mini dock leveller cannot be removed making it an ultimately safe alternative. In addition to our standard dock plate, all of our dock plates for sale are available in special order configurations. Do not operate the dock leveler when anyone is in front of it. Easy to install and operate, our manual dock leveler models are built to be as durable as possible, offering consistent results, quick and easy operation, and very. Beacon manual dock levelers are loading ramps that include a hinged lip design. Assa abloy dl6010sm swingdock minidock is a manually operated dock leveler, specifically developed for operators of fleets of standardized vehicles with. Dock leveler, dock levelers, mechanical dock leveler.
Chalfant series ml manual truck restraint makes dock safety affordable and easy. Modular dock bridge 15,000 lbs gross vehicle weight. Furthermore, viewing our tutorials on dock leveler repair and accessing the dock levelers overview page can provide you with extra benefits. There are numerous upgrades and dock leveler replacement parts available for both manual and hydraulic dock. Ensure that the safety and warning labels stay in place and are legible. Many forklift operators travel across conventional dock levelers more than 100,000 times each year. Our inhouse engineering team can custom manufacture a dock plate to any specification, size or requirement. Manual dock levelers provide an economical, reliable. The average platform size is 6x 6 and can accommodate forklifts and cargo up to 35,000 pounds. Mar 26, 2018 loading dock levelers sometimes referred to as dock plates or dock boards are a central point of activity in warehouses and manufacturing facilities.
Unique activation bar allows easy operation from the top of the dock. It also contains a complete parts list and information about ordering replacement parts. The nhs series dock leveler comes equipped with an electrical control panel, which allows pushbutton operation of the dock leveler functions. Serco dock levelers bring productivity and safety to the loading dock with a long list of timetested, industryleading features. Maintaining the proper operation and safety of your dock levelers and related equipment should be a numberpriority, regardless of the frequency in which the equipment is used.
Post safety warnings and barricade work area at dock level and at ground level to prevent unauthorized use of the dock leveler during maintenanceservice. Kelleys premier afxs dock leveler provides the same proven performance, but incorporates a 5 high, fullwidth, constant structural steel barrier, capable of stopping a 10,000 lb. Manual dock levelers provide an economical, reliable solution for basic dock leveler applications. The owner shall see that all nameplates, cautioninstruction markings or labels are in place and legible, and that the appropriate operating maintenance manuals are provided to users. Operation use of dock leveler restricted to trained operators. Iarw guide to effective warehouse operations introduction. Owners manual and installation guide for dock plates. Center the ezpull leveler against the dock with the positioning tabs see page 4 resting on top of the approach plate. Follow procedures on placards posted near dock bridge. The 105 manual mini dock leveller is equipped with a swing lip.
Mcguire technical services can provide planned maintenance specifications, spare parts recommendations, part number breakdowns, warranty and return authorization, and hydraulic, electrical, and mechanical troubleshooting. A faulty dock leveler is a potential source of danger to the operator, and to other personnel working near it. Easy to install and operate, our manual dock leveler models are built to be as durable as possible, offering consistent results, quick and easy operation. Mechanical edge of dock levelers enhance productivity and efficiency at your warehouse or facility with copperloys mechanical edge of dock leveler. How a mechanical dock leveler is supposed to work, and how to make adjustments. These products feature capacities ranging from 25,000 to 50,000 lbs. Use of dock bridge restricted to trained operators. If you are unfamiliar with dock levelers, we believe this video will open your understanding of how most levelers work.
Spare parts for dock equipment dock ramps copperloy. Warning always read and understand the ownersusers manual and become thoroughly familiar with the equipment and its controls before installing or operating equipment. In most companies, this is the primary location of movement of product coming into and moving out of a facility. To illustrate which connections are to be made in the. Find the spare parts you need for your copperloy edge of dock leveler or yard ramp, such as lower pin brackets, bushings, bumpers and more. This unit requires 5 heavy duty expansion anchors and 9. Ensure economical and reliable basic docking operations with a assa abloy manual dock leveler manual dock levelers provide an economical, reliable solution for basic dock leveler applications. Points for consideration for the proper operation and long service life of your dock leveler are indicated as follows. Mechanical dock leveler comes standard with a 16 hinged lip with hydra lip assist, operating range toe guards, and dock. Lip keepers serve as night locks for security and provide safe crosstraffic support when unit is stored.
Manual truck restraint, series ml loading dock equipment. Useries mechanical dock leveler owners manual blue giant. Bluff ezpull edge of dock leveler spring lift system is engineered for oneman operation and helps eliminate back strain. Bluff ezpull mechanical edge of dock leveler 20ep72 72. Mechanical dock levelers are also able to be retrofitted with a hydraulic conversion kit, offering hydraulic operation. Please contact manufacturer for the latest information. If either labels or placard is lost, contact your local distributor for replacement. The owner user should, therefore, train and instruct all operators in the safe operation and use of the loading dock equipment in accordance with manufacturers. Additional features include antislip checker plate flooring, mechanical locks and stops, and maintenancefree springs. The topof dock is easy to install on virtually any existing dock and maintenance is reduced to simple, periodic lubrication and adjustment. Page 2 mechanical dock leveler m and fmc group 01, section 01, page 1 mechanical dock leveler.
Get 100% fulltime safety at dock level, as well as below dock. The robust construction and open hinge structure require almost no maintenance. Do not use this unit to service vehicles outside of its intended working range which is 12 above dock and 12 below dock 15 above dock and 12 below dock for 10 models. Capacity, operation and maintenance instruction plates, tags or decals are changed to specify any modifications or additions to the vehicle.
The topof dock eod by dlm is economical, allowing you to improve loading dock efficiency at a fraction of the cost of pitmounted dock levelers. Ritehite dock levelers are designed for your most demanding dock operations, offering exceptional durability, reliability and the lowest. Ep hydraulic option quality material handling, inc. Serco mechanical dock levelers incorporate premium features such as a single point adjustment extension. Mens crewneck fleece sweatshirt pullover solid sweater long sleeve knitted pullover basic slim fit casual. Mechanical dock levelers pentalift equipment corporation. Dock leveler owners manual this manual covers dock levelers built after serial number. In a loading dock, one problem to overcome is the problem of bridging the gap between a truck.
They are operated either manually, via a simple pull chain, or hydraulically, most common. Installation manual ritehite loading dock equipment. Ensure back plate lies flat with dock face shim if necessary. All manual dock leveler units are activated with a pull chain while standing on the deck for easy operation. Modifications or alterations of dock equipment shall be made only with written permission of the. Request maintenance personnel to inspect and contact your local bluff dealer if necessary. Specifications, operating instructions, and illustrations included in this manual are subject to change without notice. Kelley mechanical dock leveler 2001 kelley mechanical dock leveler 20 kelley eod edge of dock mechanical leveler. Vestil pull bar option for edgeodock dock leveler, model.
Before attempting any repair on a dock leveler, please read the following outline. Acting as the bridge between your facility and the truck bed, manual. The purpose of this operation manual is to suggest ways you, as the operator, can learn the. Mechanical dock leveler springlift assist positioning. Page 1 service manual mechanical dock leveler issue date. To release dock leveler from the parked position, known as the cross traffic position, pull the release chain and hold until the upward motion stops. Permanently attaches to dock to create a ramp to trailer. Failure to read and understand the ownersusers manual could.
Do not use this unit to service trailers outside of its intended working range which is 6 above dock and 4 below dock. Iarw guide to effective warehouse operations be integrated into a system which allows the warehouseman to press a button on a control panel and cause the dock door to open, the dock plate. Read and understand entire contents of this manual before installing, operating or performing maintenance on this equipment. Three different styles avaible, contractor grade, standard and heavy duty. Installation, operation and maintenance manual for the following dock lift model numbers throughout this manual, units are refered to by series. This video was produced to help you understand how dock levelers work so you can determine if this is the sort of work you feel qualified to do. Create an energy efficient environment and make your loading dock more functional. Please keep and read this users manual before using your new dock. Learn the function of components common to all dock levelers whether mechanical, hydraulic, or pneumatic. Dock plates 12,500 to 17,000lb capacities copperloy. Never allow the service of a dock leveler without using the proper safety equipment.
Acting as the bridge between your facility and the trailer parked at the loading dock, a mechanical leveler offers ease of use and zero energy costs. The manufacturer offers a full line of dock levelers, dock safety equipment, accessories, ergonomic and scissor lift equipment, and industrial trucks. To find more information about spare parts for some of our great loading dock equipment like our edge of dock levelers and for our assortment of yard ramps, click on the pdfs below or visit the specific equipment page. An accident in a warehouse can injure you or your coworkers, damage equipment, and ruin cargo. Each series has special installation, maintenance and safety requirements.
The lip plate should be secured outward before any work is preformed on the leveler. Jun 07, 2012 beacon bbl and bble manual edge of dock the beacon manual edge of dock leveler is designed to compensate for uneven heights. Aug 30, 2011 when autoplay is enabled, a suggested video will automatically play next. With each pass they experience an unpleasant jarring effect. Safety general continued keep away from hinge when operating leveler. Follow safe operating procedures described in this users manual and in the operation placard which was shipped with the leveler. Chalfant series c mechanical dock levelers with standard 25,000 and 30,000 lb. Carrollton september 2001 with the serial numbers 19,701 and higher.
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